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Tunacado Sandwich with Spicy Pesto Aioli Recipe

If you’re a fan of bold flavors and crave a sandwich that’s anything but ordinary, you’re going to adore this Tunacado Sandwich with Spicy Pesto Aioli Recipe. I absolutely love how this sandwich combines creamy tuna, ripe avocado, and a spicy, herby aioli that packs just the right amount of kick. When I first tried making this at home, I couldn’t believe how easy it was to capture that perfect blend of textures and flavors—my family goes crazy for it every time I whip it up. Stick around and I’ll share all my tips to make sure your own Tunacado sandwich turns out just right!

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Why You’ll Love This Recipe

  • Balanced Flavors: The blend of tuna, avocado, and spicy pesto aioli hits all the right notes between creamy, tangy, and a little kick.
  • Quick & Easy: You’ll be surprised how fast this sandwich comes together, perfect for lunch or a casual dinner.
  • Customizable: You can tweak the spice level, swap the bread, or add toppings to suit your taste and pantry.
  • Impresses Everyone: Friends and family always ask for seconds—this sandwich is a crowd-pleaser you’ll want in your regular rotation.

Ingredients You’ll Need

This recipe uses fresh, pantry-friendly ingredients that come together to create that signature flavor combo. Whether you’re heading to the store or raiding your fridge, here’s what to look for.

Flat lay of a small white ceramic bowl of bright green pesto, a small white ceramic bowl of creamy mayonnaise, a small white ceramic bowl of fiery red chili crunch, a small white ceramic bowl of golden honey, a small white ceramic bowl of fresh lemon juice, two whole lemons, fine salt and ground black pepper in small white ceramic bowls, a small white ceramic bowl of flaky canned tuna, a small white ceramic bowl of smooth Dijon mustard, two whole unpeeled garlic cloves, a small white ceramic bowl of briny drained capers, three whole anchovy filets, two fresh sprigs of dill, a small white ceramic bowl of finely diced red onion, four thin slices of toasted whole wheat flatbread, four slices of ripe red tomato, one large ripe avocado sliced, and a small white ceramic bowl of pickled sliced banana peppers, all arranged with perfect symmetry and balanced proportions, placed on a clean white marble surface, soft natural light, photo taken with an iPhone, professional food photography style, fresh ingredients, white ceramic bowls, no bottles, no duplicates, no utensils, no packaging --ar 2:3 --v 7 --p m7354615311229779997 - Tunacado Sandwich with Spicy Pesto Aioli, tuna avocado sandwich, spicy pesto aioli recipe, healthy tuna sandwich, easy seafood sandwich
  • Pesto: Choose your favorite basil pesto or make your own for extra freshness.
  • Mayonnaise: I use regular mayo here but feel free to swap with a lighter version if you prefer.
  • Chili Crunch: This is your secret weapon for heat and texture—if you can’t find it, a chili garlic sauce is a decent substitute.
  • Honey: Just a touch to balance the spice in the aioli.
  • Lemon Juice: Freshly squeezed is best to brighten up both the aioli and tuna mix.
  • Fine Salt & Pepper: Season to taste—it really makes the flavors pop.
  • Canned Tuna: Make sure to drain it well; I prefer chunk light for texture.
  • Dijon Mustard: Gives a subtle tang and depth to the tuna mixture.
  • Lemon Zest: Adds that fresh citrus aroma I can’t get enough of.
  • Garlic Cloves: Fresh garlic adds a punch—don’t skip it!
  • Capers: They bring a salty, briny contrast that’s essential here.
  • Anchovy Paste or Filets: Believe it or not, this umami boost transforms the sandwich into something next level.
  • Dill (Fresh or Dried): A lovely herbaceous note that rounds out the tuna mixture.
  • Red Onion: For a bit of crunch and sharpness.
  • Whole Wheat Flatbread, Sourdough, or Focaccia: Any sturdy, thin bread works great; toasting it adds the perfect crunch.
  • Tomato Slices: Fresh and juicy, they keep the sandwich bright and light.
  • Ripe Avocado: Creamy and buttery—this is the “cado” in the tunacado!
  • Pickled Banana Peppers: Optional, but I love the tangy heat they add.
Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

I love how versatile this Tunacado Sandwich with Spicy Pesto Aioli Recipe is. You can easily swap ingredients or add new ones to make it your own. Here are a few ways I’ve experimented:

  • Make it vegan: I once swapped the tuna for chickpeas mashed with a bit of smoked paprika, and it was surprisingly satisfying with the aioli.
  • Spice level: If you’re sensitive to heat, just dial down the chili crunch or leave out the banana peppers; for more fire, add a pinch of cayenne to the tuna mix.
  • Cheese add-in: My family sometimes requests a slice of fresh mozzarella to melt on top—so good!
  • Seasonal greens: Swap in arugula or fresh spinach for extra freshness and crunch.

How to Make Tunacado Sandwich with Spicy Pesto Aioli Recipe

Step 1: Whip Up the Spicy Pesto Aioli

Start by combining pesto, mayonnaise, chili crunch, honey, and lemon juice in a small bowl. I find stirring it all by hand with a spoon works best for keeping that beautifully textured aioli. Taste it and season with salt and pepper as you like. Set this aside—it’s the zingy spread that ties the sandwich together! Pro tip: If you want it spicier, just add a little more chili crunch gradually.

Step 2: Create the Creamy Tuna Mixture

Next, grab a food processor. Toss in the tuna, mayonnaise, dijon mustard, lemon zest and juice, garlic cloves, capers, anchovy paste, and dill. Pulse on high, stopping occasionally to scrape down the sides. You’re aiming for a smooth but still slightly whipped texture. After that, stir in the diced red onion, salt, and pepper manually—this preserves a little crunch and sharpness. If you don’t have a food processor, finely mash everything well with a fork—it just might take a bit more elbow grease!

Step 3: Toast the Bread to Crispy Perfection

I’m pretty picky about bread texture here—thin, crispy bread is a must for contrast. Heat a tablespoon of oil in a skillet over medium-high heat. Place two slices of bread cut side down, and to get them extra crisp, I place a small weighted pan on top. Cook for 2–3 minutes until golden and lightly browned. Repeat with the remaining slices. This step adds that unbeatable crunch, so don’t skip it—even if you’re using sourdough or focaccia.

Step 4: Assemble Your Tunacado Sandwich Masterpiece

Spread a good layer of the spicy pesto aioli on the toasted sides of all the bread slices—that’s going to give you brightness and heat in every bite. Then spoon the tuna mixture evenly over two of the slices. Top each with tomato slices and as much sliced avocado as you can handle. Add pickled banana peppers for a punchy brininess if you like. Close your sandwich halves, slice them for easier handling, and get ready to indulge.

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Pro Tips for Making Tunacado Sandwich with Spicy Pesto Aioli Recipe

  • Don’t Overload the Tuna Mixture: I’ve learned that too much mayo or tuna makes the spread soggy and hard to handle—stick to the recipe ratios for best texture.
  • Use Fresh Lemon Zest & Juice: It brightens the whole sandwich and prevents it from tasting flat.
  • Toast Bread Just Before Serving: That way, it stays crisp and doesn’t get soggy from the aioli.
  • Adjust Heat Slowly: If you’re new to chili crunch, start with less—you can always add more once you taste the aioli.

How to Serve Tunacado Sandwich with Spicy Pesto Aioli Recipe

Tunacado Sandwich with Spicy Pesto Aioli Recipe - Serving

Garnishes

I usually stick with simple garnishes like fresh basil leaves or a sprinkle of chopped fresh dill to echo the flavors inside. Sometimes I like to add a few extra pickled banana peppers on the side for guests who want an extra kick. These touches add freshness and a pop of color that make each bite feel fresh and vibrant.

Side Dishes

A crunchy side salad with lemon vinaigrette pairs perfectly—I love arugula or mixed greens with shaved fennel. Alternatively, sweet potato fries or a light soup, like gazpacho, complement the richness of the sandwich without overpowering it.

Creative Ways to Present

For casual gatherings, I’ve served this sandwich as finger food by cutting it into small, manageable triangles arranged on a platter with toothpicks. It ends up looking beautiful and inviting. For a cozy lunch, plate it alongside colorful seasonal fruit for a vibrant plate that feels special.

Make Ahead and Storage

Storing Leftovers

If you happen to have leftovers (though I rarely do!), store the tuna mixture separately in an airtight container in the fridge for up to 2 days. Keep any avocado slices and the bread separate to avoid sogginess.

Freezing

I’ve tried freezing the tuna mixture without the fresh avocado or bread, and it freezes well for up to a month. Just thaw in the fridge overnight and stir before using—it won’t be quite as fresh but perfect for a quick meal.

Reheating

Since the bread is toasted fresh, I recommend reheating any leftovers by warming the tuna mixture separately and then assembling the sandwich right before eating. If you want to toast the bread again, a dry skillet works wonders to crisp it back up without drying it out.

FAQs

  1. Can I make the spicy pesto aioli ahead of time?

    Absolutely! The aioli actually tastes better if it sits in the fridge for a few hours to let the flavors meld. Just keep it covered tightly, and use within 3 days for the best freshness.

  2. What can I use if I don’t have anchovy paste?

    You can substitute with 3 anchovy filets finely chopped or even a teaspoon of soy sauce for umami. The anchovy paste adds depth without a strong fishy flavor, so skipping it will change the profile slightly but the sandwich will still be delicious.

  3. Is this sandwich suitable for meal prep?

    You can prep the tuna mixture and aioli ahead but wait to assemble the sandwich until right before eating. This keeps the bread from getting soggy and the avocado fresh and green.

  4. How do I prevent the avocado from browning?

    Using ripe but firm avocado helps, and a light squeeze of lemon juice over the slices before assembling slows the browning. Also, assembling and eating right away is key for best texture and appearance.

Final Thoughts

This Tunacado Sandwich with Spicy Pesto Aioli Recipe holds a special place in my kitchen. It’s quick, flavorful, and feels like a little gourmet treat that’s easy enough for any day. I love sharing it with friends when they stop by, and I bet once you try it, it’ll become a favorite in your home, too. So grab your ingredients, cook it up, and enjoy every spicy, creamy, crisp bite. You’ve got this!

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Tunacado Sandwich with Spicy Pesto Aioli Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.7 from 108 reviews
  • Author: Bertha
  • Prep Time: 30 mins
  • Cook Time: 6 mins
  • Total Time: 36 mins
  • Yield: 2 sandwiches
  • Category: Sandwich
  • Method: Stovetop
  • Cuisine: American

Description

This Tunacado sandwich recipe is a delicious homemade copycat of the popular Joe & The Juice sandwich, featuring a creamy and flavorful tuna spread combined with ripe avocado, fresh tomato, and a spicy pesto aioli on crispy toasted bread. Perfect for a wholesome, satisfying lunch or light dinner.


Ingredients

For the Spicy Pesto Aioli

  • 1/4 cup pesto
  • 1/4 cup mayonnaise
  • 1 tablespoon chili crunch
  • 1 teaspoon honey
  • 1/2 tablespoon lemon juice
  • Fine salt and ground black pepper, to taste

For the Sandwich

  • 5 ounces canned tuna, drained
  • 3 tablespoons mayonnaise
  • 1 1/2 teaspoons dijon mustard
  • 1 tablespoon lemon zest (from 1 lemon)
  • 1 1/2 teaspoons lemon juice
  • 2 cloves garlic
  • 1 tablespoon drained capers
  • 2 teaspoons anchovy paste, or 3 anchovy filets
  • 1 tablespoon dried dill or 2 sprigs fresh dill
  • 1/4 cup diced red onion
  • 1/4 teaspoon fine salt, more to taste
  • 1/4 teaspoon ground black pepper
  • 4 thin slices whole wheat flatbread, sourdough, or focaccia
  • 4 slices tomato
  • 1 large ripe avocado, sliced
  • Pickled sliced banana peppers, for serving


Instructions

  1. Make the Spicy Pesto Aioli: In a small bowl, mix together the pesto, mayonnaise, chili crunch, honey, and lemon juice. Season with fine salt and ground black pepper to taste. Set this sauce aside until ready to assemble the sandwiches.
  2. Prepare the Tuna Mixture: Place tuna, mayonnaise, Dijon mustard, lemon zest, lemon juice, garlic cloves, capers, anchovy paste or filets, and dill into a food processor bowl. Pulse on high for about a minute, stopping occasionally to scrape down the sides, until the mixture is smooth and whipped in texture.
  3. Combine and Season: Transfer the tuna mixture to a bowl, stir in diced red onions, and season with salt and black pepper according to taste. Adjust seasoning as desired.
  4. Toast the Bread: Heat 1 tablespoon of oil in a large skillet over medium-high heat. Place two slices of bread cut side down into the skillet. Press them down using a smaller skillet or pot to weigh them. Cook until the bread is golden brown and crispy, about 2 to 3 minutes. Remove and repeat with the remaining two slices. This toasting crisps the interior of the bread without fully cooking it.
  5. Assemble the Sandwiches: Spread a generous layer of the spicy pesto aioli on the toasted side of each bread slice. Divide and spread the tuna mixture over two slices. Layer each with two tomato slices and sliced avocado. Add pickled banana peppers for a spicy, briny kick if desired.
  6. Finish and Serve: Close each sandwich with the remaining bread slices, slice in half, and serve immediately for the best texture and flavor.

Notes

  • This recipe makes two sandwiches, ideal for two servings.
  • You can use whole wheat flatbread, sourdough, or focaccia depending on your preference.
  • Adjust the level of chili crunch and banana peppers to suit your spice tolerance.
  • Using fresh dill instead of dried will add a brighter herb flavor.
  • For a smoother spread, drain tuna thoroughly before processing.
  • Toast bread until just crispy to maintain texture without drying out.

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 550
  • Sugar: 4g
  • Sodium: 850mg
  • Fat: 37g
  • Saturated Fat: 6g
  • Unsaturated Fat: 28g
  • Trans Fat: 0g
  • Carbohydrates: 30g
  • Fiber: 7g
  • Protein: 30g
  • Cholesterol: 70mg

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